Headlamps with Micro-optics

  • Offering type
    ?
    PRODUCT:

    Component or system, which is commercialized. It is available for ordering multiple pieces and liability is assumed by the provider/seller. Necessary certification of the product was obtained (e.g. CE certification). The product sheet and/or conditions of use are defined.

    PROTOTYPE:

    Component or system, which has been successfully tested under real or real-like conditions. The prototype is not commercialized as the main purpose is to use it for demonstration and experimentation, including user and market acceptance.

    TECHNICAL SERVICE:

    Tools and processes and its combination, which are necessary to prepare and test prototypes or products.

    • Module
  • Market
    • Automotive
    • Transportation
  • Manufacturing Pillar
    • Wafer-scale
    • Roll-2-Roll
  • Technology
    • OTHER
User

Nearly all products in the field of automotive lighting are subject to the trends of reducing installation space, improving efficiency and design flexibility. The use of novel free-form micro-optics, which promise a great benefit concerning these trends, is especial conceivable for headlamp systems.

Offering Description

During the last years, nearly all products in the field of automotive lighting are subject to the trends of reducing installation space, improving efficiency and design flexibility. Therefore, the use of novel free-form micro-optics, which promise a great benefit concerning these trends, is especially conceivable for headlamp systems.

 

The environmental condition of automotive systems in combination with high requirements concerning optical performance and cost effectivity are challenging for materials and manufacturing processes. Therefore, HELLA is use case partner in the PHABULOµS project and looks for new possibilities for the industrialization of freeform micro-optics

Offering Specifications

Optical & material requirements (extraction; may differ depending on application)

  • Diffractive / hybrid / refractive structures (stochastic and periodic)
  • Component sizes 10mm to 200mm
  • Optical sizes <250µm
  • Lens sag <150µm
  • Ra roughness <50m
  • Form irregularity <400nm
  • Edge slopes >85°
  • 3D-curved substrates
  • Usage of automotive certified materials
    • Temperature -40°C to +125°C
    • UV & sun radiation
    • humidity & condensed /saline water
    • corrosive gas / fuel exposure

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Headlamps with Micro-optics

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