Injection Moulding of Micro-Optics
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Offering type ?
PRODUCT:
Component or system, which is commercialized. It is available for ordering multiple pieces and liability is assumed by the provider/seller. Necessary certification of the product was obtained (e.g. CE certification). The product sheet and/or conditions of use are defined.
PROTOTYPE:
Component or system, which has been successfully tested under real or real-like conditions. The prototype is not commercialized as the main purpose is to use it for demonstration and experimentation, including user and market acceptance.
TECHNICAL SERVICE:
Tools and processes and its combination, which are necessary to prepare and test prototypes or products.
- Production
- Volume production
- Pilot production
- Design & Prototyping
- Optical design and simulations
- Design check for manufacturability
- System design
- Prototyping
- Master & Tooling
- Tooling
- Coatings
- Post-processing
- Metrology & Quality Control
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Market
- AR/VR/MR
- Automotive
- Consumer Products
- Imagers & Displays
- Lighting
- Optical communication
- Transportation
- Other
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Manufacturing Pillar
- Wafer-scale
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Technology
- MANUFACTURING
- POST-PROCESSING
- Cutting, Drilling, Dicing
- Optical inspection
- Electroforming
- Injection Molding
- Magnetron sputtering
- Thermal Reflow
- UV-NIL replication
- Wet Etching
- Other
- QUALITY CONTROL
Offering Description
We use our long-standing expertise in high-precision polymer replication to manufacture micro-optics through injection moulding. This method allows us to reproduce complex optical geometries with excellent consistency and scale production to millions of units.
Beyond replication, we deliver the entire production chain – from design services to the coating and surface structuring, bonding, alignment, wafer dicing, and system assembly. We can offer complete solutions, from design and prototyping to certified mass production of fully functional optical components or integrated modules.
Offering Specifications
- Replication accuracy: sub-micron precision
- Materials: advanced optical polymers with glass-like clarity
- Surface quality: < 10 nm RMS surface roughness
- Component formats: wafer-scale replication, diced parts, assembled modules
- Value-added processes: AR/protective coatings, multi-layer bonding, precision alignment, packaging
- Scalability: millions of units per year
- Applications: automotive lighting systems, optical sensors, illumination optics, consumer devices
