LightForge™ Rapid Flat Top Service

  • Offering type
    ?
    PRODUCT:

    Component or system, which is commercialized. It is available for ordering multiple pieces and liability is assumed by the provider/seller. Necessary certification of the product was obtained (e.g. CE certification). The product sheet and/or conditions of use are defined.

    PROTOTYPE:

    Component or system, which has been successfully tested under real or real-like conditions. The prototype is not commercialized as the main purpose is to use it for demonstration and experimentation, including user and market acceptance.

    TECHNICAL SERVICE:

    Tools and processes and its combination, which are necessary to prepare and test prototypes or products.

    • Prototyping
  • Market
    • Healthcare & Life Sciences
    • Imagers & Displays
  • Manufacturing Pillar
    • Other
  • Technology
    • Other
Preferred Supplier
We offer a quick, cost-effective route to obtaining a precision beam-shaping optic that converts a single-mode Gaussian laser beam into a flat-top (top-hat) profile. The beam shaper is a single refractive optic placed in a collimated beam path, producing a flat-top intensity distribution at the focus of a far-field lens. Outputs can be circular, square, or rectangular.

Offering Description

LightForge™ Rapid Flat Top is a single refractive optic designed to convert a Gaussian single-mode beam into a flat-top profile at the focus of a downstream lens. Fabricated from UV-grade fused silica, it supports input beam diameters of 1.5–6.5 mm and offers stable, uniform output shapes. Fixed design rules ensure predictable performance and fast turnaround. Optional AR coatings are available for industrial wavelengths (515–535 nm, 1030–1070 nm).

Target applications

  • Beam shaping & homogenization
  • Laser material processing
  • Imaging and illumination

Offering Specifications

Material & Mechanics

  • UV Fused Silica (Corning 7980)
  • Diameter: 25.4 mm; Thickness: 1.0 mm
  • Clear aperture: 2.5× input beam diameter

Input Beam Requirements

  • Diameter (1/e²): 1.5–6.5 mm
  • Beam quality: M² < 1.2
  • Wavelength: 500–1100 nm

Output Characteristics

  • Shapes: circular, square, rectangular, line
  • Power in the bucket: 95%
  • Size tolerance: ±5%
  • Flatness factor: >0.6; Plateau uniformity: <0.25

Options

Custom low-reflectance AR coatings <0.3% per surface available for 515–535 nm & 1030–1070 nm

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LightForge™ Rapid Flat Top Service

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